The traditional manufacturing equipment adjusts the paving speed through the potential, and the carbon brush grinding phenomenon exists in the potentiometer due to the long-term adjustment, which leads to the error of the adjustment speed. During the adjustment, the paving is completely completed by manual operation based on experience. Artificial adjustment of cooling water, because the manual regulation switch position is not accurate, water cannot reach the standard casting cooling effect, our company specializes in aluminum rods made technology research and development of automatic casting system, the development of casting process and the German Siemens PLC touch screen man-machine dialogue, and industrial communication, LED display for casting aluminum alloy grades, aluminum rod diameter size is different, by process control, production process to standardize the whole casting process, make process automation can be fully realized, system can store 120 kinds of alloy casting process, casting process of casting speed, casting length, the casting cooling water, cooling water temperature, The casting temperature and casting weight can be monitored and recorded online in real time. The control process is completely in accordance with the process formula and standardized operation, no longer relying on manual operation. The whole casting process can be completed automatically with only one key.

During the casting process, the casting process can be monitored in real time, and the casting process can also be monitored remotely through the Internet. The tide tracking of the products can be traced through the historical period.

After a long period of practical application, the automatic casting system realizes the standardization operation, and can transmit the casting parameter information to the large screen through the communication protocol.

About aluminum processing casting aluminum bar casting machine 　　

In China, the remelting process of aluminum alloy has undergone earth-shaking changes since 2000, from a big aluminum processing country to a strong aluminum processing country. In this transformation process of medium horizontal hot top casting system played a key role, small investment, simple process, mature technology, low barriers to entry, from 2007 countries set the benchmark for aluminum processing industry admittance threshold, because China's aluminium processing of excess capacity, China electrolytic aluminium enterprises from traditional a00:1450:8006 aluminum ingots to deep processing of aluminum products. Leading to a blank market of aluminum bar manufacturers, the main reasons are as follows:

1. Increased production cost of human resources (the new labor law was promulgated and implemented in 2008, and the national welfare was borne by enterprises)

2. High energy consumption cost (the use of traditional gas is restricted, and natural gas rises again and again)

3. Large burning loss (backward smelting equipment, direct flame combustion)

4. Long capital recovery cycle (bank acceptance market circulation)　　

5. High transportation cost (limited by region)　

Development trend of aluminum processing and casting 　　

1. Equipment automation (reduce labor cost and avoid safety accidents)　

2. Equipment transformation and upgrading (the equipment with high energy consumption should be renovated and upgraded quickly to recover thermal energy and make full use of clean energy) 　　

3. Scientific production management (cost saving is faster than profit from price increase)　

4. Move forward to high-end products (develop from common alloy rods for building to industrial materials, resist electrolytic aluminum and water rods)

5. Multi-regional and small-scale (convenient supply chain can avoid transportation cost and resource waste)

First, the temperature difference between winter and summer brings errors 　　

Most parts of China in the summer and the winter temperature difference of more than 30 degrees, but the traditional casting equipment unable to identify the environmental phenomena, such as level of the specifications of the casting mould is different also, furnace temperature and can't control the temperature and flow path, casting process of cooling water to adjust by experience, so can't grope a set of absolute mature production technology.

Second, the equipment lag brings bottleneck 　　

In most of China's aluminum processing enterprises is still in the use of traditional casting machine, wire rope as different quality of wire rope, wire rope tensile strength in different process of bending, steel wire rope fracture during the process of casting, casting parameter error, etc., our company engineer for a large domestic aluminum rod processing enterprises have done a technical test, a domestic aluminum rods casting machine, casting enterprise has 10 sets of wire rope are traditional potentiometer control inverter, the inverter control drive motor, the motor through reducer drive roller, drive roller scrolls the rope way, Found in the testing process potentiometer to adjust the speed in the process of casting speed display value and the actual casting error value from 3% to 5%, because the carbon brush type potentiometer due to long-term rotation and surface friction prone to poor contact or error is too large, basically has the phenomenon, each set of frequent leak aluminous liquid during the casting process, casting and dish wait for a phenomenon, but the enterprise engaged in the production task can scientific analysis question, were down again heavy casting, so the loss of the economic loss is not only the enterprise itself, including potential security personnel and social energy waste. It has been proved by practice that PLC output instruction through soft program conversion is not affected by time and environment. It is stable and has no wear in the long term, so as to ensure the authenticity and reliability of the data value of casting process parameters.

System compatibility/full compatibility with traditional wire rope casting machine, direct upgrade

Siemens PLC is equipped with a 15-inch touch screen,ABB low-voltage appliances and mitsubishi inverter

Interface friendly/compatible with the casting process design

The casting process curve/system automatically saves the casting process of each production batch for easy query and tracking

Black box recorder/automatic recording equipment operation process, illegal operation, fault alarm and other information throughout the record

Flow meter electric valve/according to your casting pump configuration of the appropriate flow meter through the electric control valve automatically adjust the cooling water

Casting safety inspection/pre-casting inspection and confirmation process according to site management, manage the inspection and confirmation of auxiliary equipment

Function menu call/function modular operation options, according to your needs to choose extended functions, such as: wellhead lighting, wellhead steam extraction LED large screen display casting information, suitable for the foundry workshop site work needs

by proximity switch to detect signals, high speed or bad contact will cause the speed detection is not accurate, keep your original proximity switch function and check with the encoder.

2, new cooling water control system: the traditional casting machine cooling water through the pump pipeline near the transmission to the casting machine, open the valve opening control by artificial cooling water volume size, with a complete set of water supply device is particularly important, can to filter the impurities of the cooling water pipe, through electric regulator to adjust the cooling water flow rate.

3, improve the yield of casting: change the traditional potentiometer regulation mode, memory casting process simulation automatically adjust the casting speed.

4. Process formulation authority management: mature casting process should be mastered by production management personnel to avoid losses caused by operators' mistakes.

　　Product parameters