The traditional manufacturing equipment adjusts the paving speed through the potential, and the carbon brush grinding phenomenon exists in the potentiometer due to the long-term adjustment, which leads to the error of the adjustment speed. During the adjustment, the paving is completely completed by manual operation based on experience. Artificial adjustment of cooling water, because the manual regulation switch position is not accurate, water cannot reach the standard casting cooling effect, our company specializes in aluminum rods made technology research and development of automatic casting system, the development of casting process and the German Siemens PLC touch screen man-machine dialogue, and industrial communication, LED display for casting aluminum alloy grades, aluminum rod diameter size is different, by process control, production process to standardize the whole casting process, make process automation can be fully realized, system can store 120 kinds of alloy casting process, casting process of casting speed, casting length, the casting cooling water, cooling water temperature, The casting temperature and casting weight can be monitored and recorded online in real time. The control process is completely in accordance with the process formula and standardized operation, no longer relying on manual operation. The whole casting process can be completed automatically with only one key.

During the casting process, the casting process can be monitored in real time, and the casting process can also be monitored remotely through the Internet. The tide tracking of the products can be traced through the historical period.

After a long period of practical application, the automatic casting system realizes the standardization operation, and can transmit the casting parameter information to the large screen through the communication protocol.

About aluminum processing casting aluminum bar casting machine

In China, the remelting process of aluminum alloy has undergone earth-shaking changes since 2000, from a big aluminum processing country to a strong aluminum processing country. In this transformation process of medium horizontal hot top casting system played a key role, small investment, simple process, mature technology, low barriers to entry, from 2007 countries set the benchmark for aluminum processing industry admittance threshold, because China's aluminium processing of excess capacity, China electrolytic aluminium enterprises from traditional a00:1450:8006 aluminum ingots to deep processing of aluminum products. Leading to a blank market of aluminum bar manufacturers, the main reasons are as follows:

Development trend of aluminum processing and casting

First, the temperature difference between winter and summer brings errors

Most parts of China in the summer and the winter temperature difference of more than 30 degrees, but the traditional casting equipment unable to identify the environmental phenomena, such as level of the specifications of the casting mould is different also, furnace temperature and can't control the temperature and flow path, casting process of cooling water to adjust by experience, so can't grope a set of absolute mature production technology.

Second, the equipment lag brings bottleneck

In most of China's aluminum processing enterprises is still in the use of traditional casting machine, wire rope as different quality of wire rope, wire rope tensile strength in different process of bending, steel wire rope fracture during the process of casting, casting parameter error, etc., our company engineer for a large domestic aluminum rod processing enterprises have done a technical test, a domestic aluminum rods casting machine, casting enterprise has 10 sets of wire rope are traditional potentiometer control inverter, the inverter control drive motor, the motor through reducer drive roller, drive roller scrolls the rope way, Found in the testing process potentiometer to adjust the speed in the process of casting speed display value and the actual casting error value from 3% to 5%, because the carbon brush type potentiometer due to long-term rotation and surface friction prone to poor contact or error is too large, basically has the phenomenon, each set of frequent leak aluminous liquid during the casting process, casting and dish wait for a phenomenon, but the enterprise engaged in the production task can scientific analysis question, were down again heavy casting, so the loss of the economic loss is not only the enterprise itself, including potential security personnel and social energy waste. It has been proved by practice that PLC output instruction through soft program conversion is not affected by time and environment. It is stable and has no wear in the long term, so as to ensure the authenticity and reliability of the data value of casting process parameters.

Company team remelting technology of aluminum alloy and etc, be familiar with the hot top casting equipment and technology, has many years of experience in actual production, in the face of customer demand for development and production of alloy 120 kinds of different alloy nameplate production process, but is not the same as the production equipment, the environment temperature, casting engineer and master's level is different also. How to ensure the consistency of casting products? In order to change this phenomenon, the company began to independently develop automatic casting system for aluminum rods in 2006:

Product parameters